150 Type Air Jetmill – Comprehensive Product Overview

Introduction

The 150 Type Air Jetmill is a precision micronization system designed for high-efficiency grinding of powders in industries including pharmaceuticals, chemicals, food additives, and advanced materials. Featuring state-of-the-art Air Jet Milling technology, it ensures uniform particle size, high throughput, and contamination-free operation.

Its robust construction, user-friendly control system, and energy-efficient design make it ideal for laboratories and small- to medium-scale production facilities. The 150 Type Air Jetmill emphasizes precision, safety, and ease of maintenance, ensuring consistent product quality across various applications.

Usage Instructions

Proper usage of the 150 Type Air Jetmill ensures optimal performance, safety, and longevity.

1. Pre-Operation Setup

• Verify the power supply and ensure it meets the unit specifications.

• Inspect the grinding chamber, nozzle, and classifier for cleanliness and proper assembly.

• Check air and vacuum connections for leaks or blockages.

• Confirm that safety interlocks and emergency stop buttons are functional.

2. Material Loading

• Introduce small test batches first to fine-tune operational parameters.

• Gradually increase feed rate while monitoring airflow, particle size, and system pressure.

• Use only materials compatible with the stainless steel chamber to prevent contamination.

3. Operation Control

• Adjust airflow and classifier speed to achieve the desired particle size.

• Monitor temperature, pressure, and vibration to ensure safe operation.

• Maintain a steady feed rate to prevent clogging and inconsistent particle size.

4. Post-Operation Procedure

• Power down the system and vent the grinding chamber before cleaning.

• Remove residual powders from the chamber, nozzle, and classifier.

• Record production data and any anomalies for maintenance tracking.

Transportation Precautions

Proper handling during transportation is essential to prevent damage and ensure operational readiness.

Key Precautions:

1. Secure Packaging:

• Ensure the unit is placed in reinforced crates with protective padding.

• Use shock-absorbing materials to minimize vibration during transit.

2. Handling and Lifting:

• Use forklifts or cranes as recommended, following the specified weight distribution.

• Avoid tilting or dropping the unit, which may damage internal components.

3. Environmental Considerations:

• Protect the unit from moisture, dust, and extreme temperatures.

• Store in a dry, stable environment before installation.

4. Inspection Upon Arrival:

• Check for any visible damage to the casing, chamber, or electrical components.

• Verify that all accessories and spare parts are included.

Usage Precautions

To ensure safe and efficient operation, follow these usage precautions:

1. Safety Measures

• Always wear protective gear including gloves, goggles, and dust masks.

• Do not operate the mill with open panels or removed safety covers.

• Keep emergency stop buttons accessible during operation.

2. Material Handling

• Avoid feeding excessively hard or abrasive materials, which may damage the nozzle or classifier.

• For heat-sensitive materials, monitor temperature closely to prevent degradation.

• Only use powders compatible with stainless steel contact surfaces.

3. Operational Guidelines

• Never overload the system; adhere to recommended feed rates.

• Maintain consistent airflow and classifier settings to prevent particle size variation.

• Conduct regular monitoring of pressure, vibration, and noise levels.

4. Cleaning and Maintenance

• Clean the grinding chamber after each batch to prevent cross-contamination.

• Inspect seals, O-rings, and gaskets for wear and replace as needed.

• Lubricate moving parts according to manufacturer instructions.

Packaging Information

Proper packaging ensures safe delivery and minimal damage risk during transport.

Standard Packaging Details:

• Outer Crate: Reinforced wooden crate with anti-shock padding.

• Internal Protection: Foam inserts to prevent movement of components.

• Sealed Components: Nozzle, classifier, and spare parts individually sealed to prevent contamination.

• Instruction Manual: Includes installation, operation, maintenance, and safety guidelines.

Optional Packaging Enhancements:

• Climate-controlled packaging for sensitive powders or equipment.

• Customized crates for oversized or fragile components.

• Tamper-evident seals for export shipments to ensure product integrity.

Energy Efficiency

The 150 Type Air Jetmill is designed to minimize energy consumption while maintaining high performance.

Energy-Saving Features:

• Optimized airflow system reduces compressed air usage.

• High-efficiency motors consume less power without compromising performance.

• Automated control system adjusts operational parameters in real-time.

• Minimal heat generation reduces cooling requirements.

Comparative Energy Benefits

Customers report up to 35% energy savings, contributing to lower operational costs and reduced environmental impact.

Maintenance Recommendations

Routine maintenance ensures long-term reliability and consistent performance.

Daily Maintenance

• Clean the grinding chamber, nozzle, and classifier after each batch.

• Inspect air and vacuum lines for blockages.

• Check the control panel for operational errors.

Weekly Maintenance

• Inspect nozzle, classifier, and seals for wear; replace if necessary.

• Check airflow and pressure parameters.

• Lubricate bearings as per manufacturer guidelines.

Monthly Maintenance

• Inspect motors, electrical connections, and vacuum system.

• Clean air filters and vacuum collection components.

Annual Maintenance

• Full inspection of the system including calibration of airflow, classifier, and feed rate.

• Replace worn or degraded components to maintain optimal performance.

SEO-Optimized FAQ

Q1: How should the 150 Type Air Jetmill be installed?
A1: Install on a stable, level foundation, connect electrical, air, and vacuum lines, verify safety interlocks, and run a dry test before operation.

Q2: What are the key operational precautions?
A2: Avoid overloading, monitor airflow and temperature, use protective gear, and clean the system after each batch.

Q3: How should the unit be transported?
A3: Use reinforced crates with padding, handle with forklift or crane, and store in a dry, dust-free environment.

Q4: What energy efficiency benefits does this mill provide?
A4: Optimized airflow, low-power motors, and automated control reduce energy use by up to 35% compared to traditional mills.

Q5: How is the unit packaged for shipping?
A5: The unit is shipped in reinforced crates with foam padding, individually sealed spare parts, and complete documentation for safe installation.

Conclusion

The 150 Type Air Jetmill is a versatile, efficient, and precision-engineered solution for fine powder processing across industries.