400G Air Jet Mill Price – Complete Product Guide

Introduction

The 400G Air Jet Mill is a high-efficiency milling system designed for ultra-fine powder processing across industries such as pharmaceuticals, chemicals, food additives, and advanced materials. Renowned for its precision, versatility, and energy efficiency, the 400G Air Jet Mill offers superior particle size control and uniform distribution, making it a preferred choice for laboratories, pilot plants, and industrial production lines.

This guide focuses on pricing insights, application cases, maintenance recommendations, technical support, and problem-solving solutions, helping potential buyers understand the value and cost-effectiveness of the 400G Air Jet Mill.

Understanding 400G Air Jet Mill Price

Pricing for the 400G Air Jet Mill depends on several factors:

1. Material of construction – Stainless steel 316L or optional coated materials.

2. Automation level – Manual, semi-automatic, or fully automated control systems.

3. Capacity and throughput – Typically ranges from 100–500 kg/h depending on material characteristics.

4. Optional features – Vacuum collection system, enhanced classifiers, PLC control, or GMP compliance.

5. Shipping and installation costs – Depending on the region and delivery requirements.

Understanding these factors allows buyers to select the right configuration while managing costs effectively.

Application Cases

The 400G Air Jet Mill is widely used in multiple industries, offering precision milling and particle size control.

1. Pharmaceutical Industry

• Application: Micronization of APIs (Active Pharmaceutical Ingredients) and excipients.

• Benefit: Achieves consistent particle size, improves bioavailability, and ensures uniform mixing.

2. Chemical Industry

• Application: Grinding fine chemicals such as pigments, catalysts, and specialty reagents.

• Benefit: Improves reactivity, homogeneity, and reduces agglomeration.

3. Food Industry

• Application: Production of ultra-fine powders like spices, starches, and additives.

• Benefit: Enhances solubility, flavor distribution, and consistency in finished products.

4. Advanced Materials

• Application: Micronization of ceramics, metal oxides, and functional powders for electronics or coatings.

• Benefit: Ensures uniform particle distribution, critical for coating adhesion and conductivity.

Maintenance Recommendations

Maintaining the 400G Air Jet Mill ensures optimal performance, minimal downtime, and prolonged equipment lifespan.

Daily Maintenance

• Clean grinding chamber, classifier, and nozzles after each batch.

• Inspect air supply lines and vacuum connections for blockages.

• Wipe external surfaces to prevent dust accumulation.

Weekly Maintenance

• Check wear parts such as nozzles, classifiers, and seals.

• Verify airflow pressure and vacuum efficiency.

• Lubricate moving parts and bearings if applicable.

Monthly Maintenance

• Inspect motor, electrical components, and control panels.

• Clean or replace air filters and vacuum collection components.

Annual Maintenance

• Conduct full system inspection, including calibration of classifiers and airflow adjustments.

• Replace worn components such as bearings, nozzles, and seals.

Technical Support

Reliable technical support is critical for the 400G Air Jet Mill’s long-term success.

1. Installation Assistance: Professional guidance on site preparation, power connections, and assembly.

2. Training: Operators receive hands-on training for proper milling, safety procedures, and maintenance routines.

3. Remote Support: Access to troubleshooting guidance, software updates, and process optimization tips.

4. Spare Parts Supply: Quick availability of wear parts and essential components to minimize downtime.

5. Warranty Services: Typically includes 12–24 months coverage, addressing manufacturing defects and functional issues.

Problem-Solving Solutions

The 400G Air Jet Mill is designed for reliability, but users may encounter operational challenges. Typical solutions include:

1. Particle Size Inconsistency

• Cause: Improper classifier speed, excessive feed rate, or material clumping.

• Solution: Adjust classifier speed, reduce feed rate, and pre-screen material.

2. Reduced Throughput

• Cause: Air supply fluctuation or clogged nozzles.

• Solution: Check air pressure, clean nozzles, and verify vacuum system.

3. Equipment Vibration or Noise

• Cause: Worn bearings, loose bolts, or misaligned components.

• Solution: Tighten bolts, inspect bearings, and perform realignment.

4. Dust Leakage

• Cause: Damaged seals or incomplete vacuum connections.

• Solution: Replace worn seals, verify vacuum hose integrity, and ensure proper assembly.

Conclusion

The 400G Air Jet Mill provides a high-performance, versatile solution for ultra-fine powder processing across multiple industries.