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Straight-through double-disc grinder

    Straight-through double-disc grinder

    Straight-Through Double-Disc Grinder is a high-precision grinding machine designed for efficient surface finishing and material removal on flat components. Featuring dual rotating discs and a straight-through processing design, it ensures uniform grinding, improved surface quality, and enhanced production efficiency. Widely used in metalworking, automotive, electronics, and tool manufacturing industries, this grinder is ideal for processing steel, stainless steel, and other metals. With robust construction, precise control systems, and easy maintenance, the straight-through double-disc grinder...
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1. Introduction

A CNC Rotary Table Double End Surface Grinder combines computer numerical control (CNC) precision with double-end grinding technology, ensuring parallelism and flatness in mass production.

Key Applications:

  • Automotive brake discs, gears, and clutch plates

  • Aerospace precision components

  • Bearing rings and rollers

  • Hydraulic and pneumatic valve plates

  • Cutting tools and wear-resistant parts


2. Fault Cause Analysis

Like any high-precision machine, the CNC rotary table grinder may experience operational issues. Identifying the root causes ensures faster troubleshooting and reduced downtime.

2.1 Common Faults and Causes

Fault SymptomPossible CauseRecommended Solution
Uneven grinding surfaceMisaligned grinding wheels or worn wheelRecalibrate wheels; replace worn wheel
Excessive vibrationLoose foundation bolts or unbalanced wheelsTighten bolts; balance wheels
Abnormal noiseBearing wear or improper lubricationReplace bearings; check lubrication system
Poor surface finishIncorrect feed rate or dull grinding wheelAdjust CNC parameters; replace wheel
Machine overheatingCoolant circulation failure or motor overloadInspect coolant pump; reduce workload
Table misalignmentRotary table wear or sensor failureReplace worn parts; recalibrate sensors

2.2 Preventive Measures

  • Perform regular wheel dressing to maintain sharpness.

  • Monitor coolant flow and filtration to prevent overheating.

  • Conduct monthly alignment checks for grinding heads.

  • Use vibration sensors for early fault detection.


3. Packaging Specifications

For international shipping, proper packaging ensures that the CNC grinder arrives safely and complies with export standards.

3.1 Standard Packaging

Packaging ComponentSpecificationPurpose
Wooden CrateHeat-treated, fumigation-free plywoodPrevents moisture and damage
Internal CushioningFoam and anti-vibration padsProtects machine against impact
Protective WrappingAnti-rust film and stretch wrapPrevents corrosion during transport
Accessories PackagingLabeled cartons with manuals/toolsEasy installation and identification
Shipping LabelMachine model, gross/net weight, handling signsCompliance with international shipping

3.2 Shipping Details

  • Gross Weight: Approx. 12,000–15,000 kg (depending on model)

  • Dimensions: Typically 4200 × 2400 × 2800 mm (L×W×H)

  • Transport Method: Sea freight (recommended), air freight (special orders)

  • Loading: Forklift or crane handling required


4. Cleaning Methods

Proper cleaning maintains the accuracy and service life of the CNC rotary table grinder.

4.1 Daily Cleaning

TaskTool RequiredPurpose
Wipe machine surfaceClean dry clothRemoves dust and oil
Clean grinding areaAir gun or vacuumPrevents abrasive accumulation
Check coolant tankFilter mesh and coolant testerEnsures proper circulation
Remove swarf and chipsMagnetic separatorPrevents clogging and wear

4.2 Weekly and Monthly Cleaning

  • Weekly:

    • Flush coolant lines to remove deposits

    • Clean rotary table with anti-rust solution

    • Inspect wheel guards for dirt buildup

  • Monthly:

    • Deep clean the CNC control panel and electrical cabinet

    • Replace coolant if contaminated

    • Apply protective oil to exposed metal surfaces

⚠️ Note: Avoid using water directly on electrical systems. Always disconnect power supply before deep cleaning.


5. Warranty Terms

Warranty coverage is crucial for buyers and distributors. Our CNC Rotary Table Double End Surface Grinder comes with a comprehensive warranty policy.

5.1 Standard Warranty

ItemWarranty Coverage
Machine Frame & Structure24 months
CNC Control System12 months
Motors & Spindles12 months
Electrical Components12 months
Grinding Wheels & ConsumablesNot included (wear parts)

5.2 Warranty Conditions

✅ Covered:

  • Manufacturing defects

  • Faulty components under normal operation

  • Free replacement of defective parts

❌ Not Covered:

  • Damage due to improper installation

  • Unauthorized modifications

  • Wear and tear of consumables (wheels, filters, oil, etc.)

  • Accidents or misuse

5.3 After-Sales Support

  • Remote Support: 24/7 online diagnostics and troubleshooting

  • On-Site Service: Available within 48–72 hours (region-dependent)

  • Spare Parts Supply: Original factory-certified parts, shipped globally

  • Training: Free operator training for new installations


6. Conclusion

The CNC Rotary Table Double End Surface Grinder is an advanced solution for precision double-surface grinding. With proper maintenance, fault prevention, professional packaging, and warranty support, it delivers long-term value for industries requiring accuracy and efficiency.

By offering fault cause analysis, cleaning methods, packaging specifications, and clear warranty terms, businesses can ensure safe operation, smooth logistics, and reliable after-sales service.


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+1 586-330-9844
E-mail:
info@magwaytech.com
Address:
Singpapore
Cary, North Carolina, United States of America
Taiyuan, Shanxi, China
Ganzhou, Jiangxi, China
Ningbo, Zhejiang, China

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