XZHD-1600H Rotary Hydrogen Crushing Furnace – Comprehensive Product Guide

Introduction

The XZHD-1600H Rotary Hydrogen Crushing Furnace is a cutting-edge thermal processing system designed for powder metallurgy, advanced alloys, new energy materials, and rare earth elements. It integrates hydrogen atmosphere protection, rotary crushing technology, and precise thermal control to deliver outstanding material purity and uniformity.

With its maximum working temperature of 1600 °C, the furnace provides a controlled hydrogen environment for crushing and reducing powders, ensuring high efficiency, low contamination, and consistent results. It is widely applied in industries requiring high-purity powder production, including aerospace, medical implants, additive manufacturing, and energy storage materials.

Product Overview

The XZHD-1600H is built with industrial-grade reliability and automation. It is engineered for continuous operation, safety, and long service life.

Key Advantages

• Rotary crushing chamber: Ensures even powder distribution and prevents agglomeration.

• Hydrogen protective atmosphere: Enhances purity by preventing oxidation.

• Advanced automation: PLC + HMI interface provides intelligent monitoring.

• Durable construction: Water-cooled system and protective linings extend equipment life.

• Energy efficiency: Optimized heating reduces power consumption.

Technical Specifications (Reference)

Application Cases

The XZHD-1600H has been successfully applied in different industries across the globe.

Aerospace Alloy Powders

• Case: Titanium and nickel-based alloy powders prepared under hydrogen atmosphere.

• Result: Powder purity improved by 30%, oxidation significantly reduced, and powder uniformity ensured for 3D printing of aerospace parts.

Medical Implants

• Case: Production of cobalt-chromium and titanium powders used in orthopedic and dental implants.

• Result: Achieved biocompatible purity standards; powders met international ISO 13485 medical device material requirements.

Energy Storage Materials

• Case: Hydrogen crushing treatment of lithium and nickel powders for battery electrodes.

• Result: Enhanced electrochemical performance, reduced impurity levels, and improved cycle life of batteries.

Rare Earth Materials

• Case: Processing of neodymium and other rare earth elements for magnetic materials.

• Result: Stable reduction effect and particle size distribution, leading to stronger magnetic performance.

Quality Inspection Reports

Each XZHD-1600H Furnace undergoes strict factory quality control and provides inspection reports before delivery.

Example of Quality Inspection Items

Certification:

• CE Marking (EU)

• ISO 9001:2015 (Quality Management)

• Optional customization for GMP/ISO 13485 requirements

Warranty Policy

The XZHD-1600H Rotary Hydrogen Crushing Furnace is delivered with a clear and reliable warranty policy.

• Standard Warranty:
  12–18 months from installation or 24 months from shipment (whichever comes first).

• Covered Items:

• Mechanical and structural defects.

• Control system hardware failures.

• Hydrogen leak detection and safety interlocks.

• Exclusions:

• Consumables such as crucibles, seals, and refractory linings.

• Damage caused by operator negligence, improper use, or unauthorized modifications.

• Failures due to lack of scheduled maintenance.

• Extended Warranty Options:

• Annual inspection and calibration service.

• Priority spare parts supply.

• On-site technical support.

Operation Procedure

Step 1: Pre-Operation Checks

• Verify hydrogen supply and storage system.

• Check seals, pipelines, and leak detectors.

• Ensure cooling water system is functional.

Step 2: Material Loading

• Place powders evenly into the rotary chamber.

• Secure chamber and confirm airtight closure.

Step 3: System Startup

• Activate PLC system and pre-vacuum process.

• Purge chamber with inert gas before hydrogen introduction.

• Introduce hydrogen atmosphere to working pressure.

Step 4: Heating and Crushing

• Set target temperature (up to 1600 °C).

• Adjust rotary speed for optimal powder treatment.

• Monitor hydrogen levels, temperature, and chamber pressure.

Step 5: Cooling and Discharge

• Gradually reduce temperature after processing.

• Purge chamber with inert gas before opening.

• Discharge treated powders into collection containers.

Step 6: Shutdown and Maintenance

• Close hydrogen valves.

• Inspect rotary chamber for wear.

• Record operation data for quality tracking.

SEO-Optimized FAQ

Q1: What is the maximum temperature of the XZHD-1600H Rotary Hydrogen Crushing Furnace?
A1: The furnace operates up to 1600 °C, suitable for advanced alloys, rare earths, and powder metallurgy.

Q2: Why use a hydrogen atmosphere for crushing?
A2: Hydrogen prevents oxidation, enhances reduction, and ensures high-purity powders.

Q3: What industries commonly use this furnace?
A3: Aerospace, medical implants, battery materials, rare earth processing, and additive manufacturing.

Q4: What warranty policy is included?
A4: Standard 12–18 months after installation, covering mechanical and electrical components. Extended warranty is available.

Q5: Can the furnace be customized?
A5: Yes, capacity, chamber size, and automation level can be tailored to client needs.

Conclusion

The XZHD-1600H Rotary Hydrogen Crushing Furnace is a high-performance hydrogen atmosphere thermal system that provides efficient crushing, uniform powder treatment, and reliable safety features.