XZHD-1200H Rotary Hydrogen Crushing Furnace – Technical Overview and Buyer’s Guide

Introduction

The XZHD-1200H Rotary Hydrogen Crushing Furnace is a high-performance thermal processing system engineered for industries that demand high-purity, uniform, and reliable powder treatment. Designed with a rotary chamber structure and operated in a hydrogen-protected atmosphere, it combines crushing, thermal treatment, and reduction processes in one integrated system.

This model, with a maximum operating temperature of 1200 °C, is particularly suitable for powder metallurgy, rare earth materials, aerospace alloys, medical powders, and battery materials. Its advanced automation, robust safety design, and long service life make it a preferred solution for industrial-scale production and laboratory research institutions.

Product Highlights

The XZHD-1200H Rotary Hydrogen Crushing Furnace incorporates multiple innovative features that differentiate it from conventional powder processing equipment.

Key Advantages

1. Hydrogen Atmosphere Protection

• Prevents oxidation and ensures high-purity powder output.

• Provides an effective reduction environment for metals and alloys.

2. Rotary Chamber Design

• Promotes uniform powder crushing and prevents clumping.

• Enhances efficiency by continuously mixing and exposing powders to hydrogen flow.

3. Advanced Thermal Control

• Maximum temperature of 1200 °C, controlled with ±1 °C precision.

• Ensures consistent heat distribution across the chamber.

4. Automation and Monitoring

• Equipped with PLC + HMI touchscreen interface.

• Real-time data logging for temperature, hydrogen flow, and chamber pressure.

5. Safety Engineering

• Built-in hydrogen leak detectors.

• Over-temperature alarms and emergency stop system.

• Multi-level interlocks for operator safety.

6. Energy Efficiency

• Optimized insulation reduces heat loss.

• Water-cooled system ensures long-term stability.

Technical Specifications

Warranty Policy

The XZHD-1200H is delivered with a robust warranty to protect customer investments.

Standard Warranty

• Duration: 12–18 months after installation, or 24 months after shipment, whichever comes first.

• Coverage:

• Structural components (chamber, frame, cooling system).

• Electrical and automation systems (PLC, sensors, and controls).

• Safety systems (hydrogen detectors, emergency interlocks).

Exclusions

• Wearable parts such as seals, crucibles, refractory linings, and gaskets.

• Damage caused by improper use, unauthorized modification, or poor maintenance.

• Failures due to unstable hydrogen supply or cooling system neglect.

Extended Warranty Options

• Annual inspection and calibration service.

• Remote technical support packages.

• Priority spare parts inventory for critical industries.

Precautions

To ensure safe and efficient operation, users must strictly follow the recommended precautions.

Pre-Operation Precautions

• Verify hydrogen purity (≥ 99.999%) before use.

• Inspect chamber seals, gas pipelines, and leak detectors.

• Confirm cooling water system is fully functional.

During Operation

• Do not exceed recommended hydrogen pressure or furnace temperature.

• Maintain rotary speed within specified ranges to prevent powder buildup.

• Continuously monitor PLC system alarms and hydrogen detectors.

Post-Operation Precautions

• Always purge the chamber with inert gas (N₂ or Ar) before opening.

• Allow sufficient cooling time before material discharge.

• Record operational data for quality traceability.

Safety Guidelines

• Only trained operators should run the furnace.

• Keep hydrogen emergency shut-off valves accessible.

• Install hydrogen-safe fire extinguishers in the facility.

• Maintain ventilation in the furnace operation area.

After-Sales Support

The XZHD-1200H is backed by comprehensive after-sales service to ensure long-term performance.

Technical Support

• Remote Support: 24/7 online technical guidance via email, phone, or video.

• On-Site Assistance: Installation, commissioning, and training available worldwide.

• Software Updates: Regular PLC/HMI system upgrades for performance optimization.

Spare Parts Supply

• Dedicated warehouse for fast delivery of spare parts.

• Critical consumables and safety components always available.

• Custom spare part kits for continuous production clients.

Maintenance Packages

• Preventive maintenance schedules tailored to customer usage.

• Periodic calibration of hydrogen leak detectors and thermal sensors.

• Replacement of wear-prone components to avoid downtime.

Customer Training

• Operator training on safety procedures and troubleshooting.

• Maintenance training for technical staff.

• Customized application support for specific industries.

SEO-Optimized FAQ

Q1: What is the maximum operating temperature of the XZHD-1200H Rotary Hydrogen Crushing Furnace?
A1: The maximum temperature is 1200 °C, suitable for powder metallurgy, rare earth processing, and battery materials.

Q2: Why use hydrogen in the crushing furnace?
A2: Hydrogen prevents oxidation, enhances reduction processes, and ensures high-purity powders.

Q3: What warranty is provided?
A3: Standard warranty is 12–18 months post-installation, covering structural, electrical, and safety systems.

Q4: What precautions should operators follow?
A4: Check hydrogen purity, ensure cooling systems are functional, monitor alarms, and purge with inert gas before opening the chamber.

Q5: What after-sales support is available?
A5: Remote technical guidance, on-site training, spare parts supply, and preventive maintenance packages.

Conclusion

The XZHD-1200H Rotary Hydrogen Crushing Furnace is a reliable, efficient, and safe solution for industries requiring hydrogen atmosphere powder treatment. Its rotary chamber design, hydrogen protection, automation system, and robust safety measures ensure superior performance and consistent powder quality.