Rotary Hydrogen Decrepitation Furnace XZHD-10H Model – Complete Product Overview

Introduction

The Rotary Hydrogen Decrepitation Furnace XZHD-10H is a high-precision hydrogen processing system designed for metallic powder production, rare earth material processing, and advanced alloys. It integrates rotary chamber design with a controlled hydrogen atmosphere to enable efficient decrepitation, minimize oxidation, and maintain material integrity and purity.

Engineered for industrial and laboratory applications, the XZHD-10H model ensures high operational stability, safety, and long service life, making it ideal for research institutions, battery manufacturers, and materials processing industries.

Product Highlights

The XZHD-10H Rotary Hydrogen Decrepitation Furnace is equipped with advanced features to enhance efficiency, safety, and performance.

Key Advantages

1. Rotary Chamber Technology

• Ensures even exposure of materials to hydrogen, preventing uneven decrepitation.

• Reduces particle agglomeration and enhances powder uniformity.

2. Hydrogen Atmosphere Protection

• Prevents oxidation and contamination.

• Enables high-purity powder production under controlled reduction conditions.

3. Precise Temperature Control

• Maximum operating temperature up to 1200 °C, with ±1 °C stability.

• Guarantees consistent thermal treatment across the chamber.

4. Advanced Automation

• PLC + HMI touchscreen control system for real-time monitoring.

• Automated temperature ramping, dwell, and cool-down cycles.

5. Safety Features

• Hydrogen leak detection, over-temperature protection, and emergency shutdown.

• Multi-layer interlocks ensure operator safety during operation.

6. Durability and Reliability

• Water-cooled components and protective lining extend equipment lifespan.

• Optimized rotary mechanism for stable long-term performance.

Technical Specifications

Maintenance and Care

Proper maintenance and care ensure long-term performance and safety of the XZHD-10H.

Routine Maintenance

• Daily

• Inspect chamber seals, rotary mechanism, and hydrogen pipelines.

• Check water cooling system for leaks or low flow.

• Ensure PLC and HMI are functioning correctly.

• Weekly

• Lubricate rotary bearings as per manufacturer recommendations.

• Test hydrogen leak detectors and alarm systems.

• Monthly

• Inspect refractory linings for wear or cracks.

• Verify chamber uniformity with temperature probes.

• Annual

• Comprehensive inspection of all mechanical, electrical, and safety systems.

• Replace consumables such as crucibles, gaskets, and seals.

Repair Procedures

Efficient repair processes minimize downtime and ensure furnace reliability.

Common Issues and Solutions

Step-by-Step Repair Workflow

1. Identify the issue using alarms and system logs.

2. Isolate the furnace from hydrogen supply and power.

3. Inspect the affected component according to manufacturer guidelines.

4. Replace or repair parts using approved spare parts.

5. Test functionality in a controlled environment before returning to operation.

6. Document the repair in the maintenance log for traceability.

Customer Feedback and Use Cases

The XZHD-10H has received positive feedback from global clients for its performance, reliability, and safety.

Example Applications

• Battery Materials: Efficient decrepitation of neodymium powders for high-performance magnets; customers report enhanced particle uniformity and reduced oxidation.

• Research Laboratories: Reliable operation for small-scale alloy research; easy automation and precise temperature control appreciated.

• Metallurgy Industry: Stable hydrogen environment for metal hydride processing; improved throughput and consistent results.

Sample Customer Testimonials

“The XZHD-10H has significantly improved our rare earth powder quality. The hydrogen atmosphere protection and rotary mechanism ensure uniform decrepitation with minimal waste.” – Materials Lab, Germany

“Maintenance is straightforward, and the after-sales support is excellent. Downtime is minimal, and the furnace operates reliably under demanding conditions.” – Battery Manufacturer, Japan

“We achieved high reproducibility in our research processes. The automation and data logging help us monitor every thermal cycle accurately.” – University Materials Department, USA

SEO-Optimized FAQ

Q1: What is the maximum operating temperature of the XZHD-10H?
A1: The furnace operates up to 1200 °C with precise control, suitable for rare earths and advanced alloys.

Q2: Why is a hydrogen atmosphere important?
A2: Hydrogen prevents oxidation, maintains material purity, and improves powder quality during decrepitation.

Q3: How should the furnace be maintained?
A3: Daily, weekly, monthly, and annual maintenance routines include inspection of seals, bearings, cooling systems, and safety devices.

Q4: What after-sales support is available?
A4: Remote technical guidance, spare parts supply, repair assistance, and on-site training are provided globally.

Q5: What industries benefit most from the XZHD-10H?
A5: Battery manufacturing, rare earth processing, metallurgy, and advanced materials research laboratories.

Conclusion

The Rotary Hydrogen Decrepitation Furnace XZHD-10H is a highly reliable and efficient solution for industries requiring high-purity, uniform powder production under a hydrogen atmosphere.