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Key Features
Precision Four-Column Guidance – Ensures exceptional accuracy and stability in every operation.
Oil-Cooled Electromagnet – High efficiency with superior energy savings.
Advanced IGBT Charging & Demagnetizing System – Stable, reliable, and highly efficient.
Integrated Structure – Easy, quick, and hassle-free installation.
High Productivity – Standard block cycle time (CT) under 30 seconds.
Fully Automated Process – Only vacuum sealing required.
Fast Mold Changeover – Simple and efficient mold installation.
Automatic Oxygen Evacuation System – Saves nitrogen and reduces operating costs.
Automatic Coating & Powder Feeding – Enhances consistency and reduces manual work.
High-Precision Digital Forming System – Purely digital, with remote operation support.
Servo-Controlled Demolding – Intelligent force protection for smoother demolding.
All-Aluminum Vacuum Sealing System – Durable, reliable, and built for long-term performance.
Press Specifications
Model | ZCY195QD | ZCY250QD | ZCY290QD | ZCY375QD | ZCY450QD |
Total Power | Avg ≤ 20 kW, Max 40 kW | Avg ≤ 20 kW, Max 40 kW | Avg ≤ 30 kW, Max 50 kW | Avg ≤ 40 kW, Max 70 kW | Avg ≤ 40 kW, Max 70 kW |
Stroke (Up/Down) | 250 mm / 200 mm | 250 mm / 200 mm | 250 mm / 200 mm | 300 mm / 250 mm | 350 mm / 300 mm |
Max. Press Force | 50 kN / 100 kN | 50 kN / 100 kN | 100 kN / 150 kN | 250 kN / 400 kN | 400 kN |
Digital Size Precision | ±0.02 mm | ±0.02 mm | ±0.02 mm | ±0.02 mm | ±0.02 mm |
Electromagnet Pole Diameter | 195 mm | 250 mm | 290 mm | 375 mm | 450 mm |
Electromagnet Coil Diameter | 130 mm | 180 mm | 220 mm | 250–280 mm | 300 mm |
Magnetic Field (50 mm gap) | 1.6 T | 1.6 T | 1.8 T | 2.0 T | 2.0 T |
Max. Magnetizing Current | 90 A | 90 A | 140 A | 140 A | 140 A |
Demolding | Servo-controlled demolding | Servo-controlled demolding | Servo-controlled demolding | Servo-controlled demolding | Servo-controlled demolding |
Guide Rail Lubrication | Automatic lubrication, four-column guide | Automatic lubrication, four-column guide | Automatic lubrication, four-column guide | Automatic lubrication, four-column guide | Automatic lubrication, four-column guide |
Production Efficiency | 23–35 s / piece | 23–35 s / piece | 23–35 s / piece | 23–35 s / piece | 23–35 s / piece |
Weight Tolerance | ≤1000 g ± 1.5 g | ≤1000 g ± 1.5 g | ≤1000 g ± 1.5 g | ≤1500 g ± 1.5 g | ≤2000 g ± 1.5 g |
Pressing Mode | Fixed size / fixed pressure | Fixed size / fixed pressure | Fixed size / fixed pressure | Fixed size / fixed pressure | Fixed size / fixed pressure |
Steady N₂ Consumption | ≤ 5 m³ / hour | ≤ 5 m³ / hour | ≤ 5 m³ / hour | ≤ 5 m³ / hour | ≤ 5 m³ / hour |
Power Consumption | ≤ 0.06 kWh / piece | ≤ 0.06 kWh / piece | ≤ 0.06 kWh / piece | ≤ 0.07 kWh / piece | ≤ 0.07 kWh / piece |
Charging/Demagnetizing | IGBT regulated power supply | IGBT regulated power supply | IGBT regulated power supply | IGBT regulated power supply | IGBT regulated power supply |
Powder Feeding | Reciprocating powder feed | Reciprocating powder feed | Reciprocating powder feed | Reciprocating powder feed | Reciprocating powder feed |
Coil Cooling | Oil cooling | Oil cooling | Oil cooling | Oil cooling | Oil cooling |
Hydraulic Station Cooling | Natural cooling ≤ 55°C | Natural cooling ≤ 56°C | Natural cooling ≤ 57°C | Natural cooling ≤ 58°C | Natural cooling ≤ 59°C |
Mold | Standard mold (flat, no protrusion) | Standard mold (flat, no protrusion) | Standard mold (flat, no protrusion) | Standard mold (flat, no protrusion) | Standard mold (flat, no protrusion) |
Demolding Method | Automatic mist spray release | Automatic mist spray release | Automatic mist spray release | Automatic mist spray release | Automatic mist spray release |
The Electric Powered Magnetic Field Press integrates electromagnetic forming technology with electric automation to produce high-quality metal components. It features:
Fully automated operation with PLC control
Energy-efficient electromagnetic circuits
High-speed forming cycles
Wide material compatibility including steel, aluminum, copper, and alloys
Benefits for Industrial Users:
Increased production efficiency
Reduced human error
Precise shaping for high-quality components
Low maintenance and long service life
| Feature | Description | Benefit |
|---|---|---|
| Electric-Powered Electromagnetic System | Advanced electromagnetic coils powered by electricity | High precision and energy-efficient forming |
| Fully Automatic Operation | PLC-controlled automated cycles | Reduces labor, improves consistency |
| High Production Efficiency | Rapid cycle times with minimal downtime | Increases output and ROI |
| Versatility | Compatible with various metals and alloys | Multi-industry application |
| Safety Systems | Emergency stop, overload protection, safety interlocks | Protects operators and equipment |
| Compact Design | Optimized footprint for production floor | Easy integration into existing lines |
| Specification | Parameter |
|---|---|
| Maximum Pressing Force | 1500–2500 kN |
| Stroke Length | 120–180 mm |
| Operating Voltage | 380V/50Hz |
| Cycle Time | 4–12 seconds per stroke |
| Material Compatibility | Steel, Aluminum, Copper, Alloys |
| Automation Level | Fully Automatic with PLC control |
| Safety Features | Emergency stop, overload protection, interlocks |
| Machine Dimensions | 2400 × 1600 × 1900 mm |
| Net Weight | 2,800–3,500 kg |
Proper installation ensures optimal performance and safety. Follow these steps:
Foundation Preparation: Ensure a flat, vibration-free concrete foundation capable of supporting the machine’s weight.
Electrical Connections: Connect the press to a stable power source (380V/50Hz). Verify grounding.
Leveling: Use precision leveling tools to align the press horizontally.
Hydraulic & Cooling Systems: Connect auxiliary systems as per manufacturer guidelines.
Initial Testing: Conduct a dry run to confirm all sensors, emergency stops, and safety interlocks function correctly.
[Power Supply] -----> [PLC Control Cabinet] -----> [Electromagnetic Coils] | [Safety Systems] | [Pressing Die & Frame]
To maintain performance and safety, follow these precautions:
Avoid Overloading: Do not exceed the maximum pressing force specified.
Material Preparation: Ensure metals are clean and free of debris before forming.
Regular Inspections: Check electromagnetic coils, sensors, and moving parts weekly.
Training Required: Operators must be trained on machine use and emergency procedures.
Environment: Operate in a dry, dust-free, and temperature-controlled area.
Safety is critical when operating the Electric Powered Magnetic Field Press. Follow these guidelines:
Emergency Stop: Always familiarize yourself with the emergency stop button.
Protective Gear: Wear gloves, safety glasses, and protective clothing.
Lockout/Tagout: Ensure power is disconnected during maintenance.
Overload Protection: Never bypass safety interlocks.
Routine Checks: Inspect electrical connections, coils, and hydraulic lines for damage.
Tip: Display a safety checklist near the machine to reinforce operator awareness.
The Electric Powered Magnetic Field Press is versatile and widely applicable:
| Industry | Typical Use |
|---|---|
| Automotive | Stamping and shaping metal parts, lightweight alloys |
| Aerospace | High-precision forming of aluminum and titanium components |
| Electronics | Forming conductive metal parts with uniform density |
| Manufacturing | Mass production of metal parts with consistent quality |
The Electric Powered Magnetic Field Press is an advanced, high-precision, fully automated industrial press designed for efficient metal shaping. Its electric-powered electromagnetic system ensures uniform forming, energy efficiency, and reliable long-term performance. Proper installation, usage precautions, and adherence to safety instructions maximize its lifespan and production quality.
For industrial manufacturers seeking reliable, energy-saving, and high-precision metal forming solutions, this press represents an ideal choice.
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