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+1 586-330-9844
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info@magwaytech.com
1、Core Technology
After extensive testing on 5,000 molded products with installed electric meters, our Kaiyuan press demonstrates an average energy consumption of only 0.06 kWh per product — delivering more than 30% energy savings compared to competitor presses. This translates into annual electricity cost savings of around 3,500 USD.
Equipped with advanced oil-cooled electromagnets, the press achieves superior cooling performance and greater energy efficiency. For example, a 375-ton press requires 238,000 Ampere-Turns, enabling a powerful magnetic field at low current. With standard water cooling, each magnetic pole is fitted with a temperature sensor, eliminating the need for an additional chiller.
Beyond efficiency, our fully automatic press offers unmatched flexibility. It is fully compatible with both semi-automatic and fully automatic molds, while magnetic powder cleaning is quick and effortless. Mold changeover takes less than 30 minutes, ensuring minimal downtime and consistently high productivity.
2、Feature Highlights
Our latest patented direct servo-control demolding technology ensures that molding yield rates reach nearly 100%, while significantly boosting press productivity. Currently, with single-mold operation, cycle times are just 20–30 seconds per product (single-operator mode). With a one-to-two fully automatic model, a single operator can produce up to four products per minute.
The innovative servo demolding system also allows the press to automatically adjust demolding force when changing molds. This not only reduces reliance on operator skill but also lowers the technical requirements for mold technicians — ensuring stable, efficient, and user-friendly production.
The PLC system automatically calculates demolding parameters based on magnet block specifications, while the servo proportional-control demolding system intelligently adjusts the demolding force. This smart automation delivers superior one-shot molding results compared to conventional electric servo presses.
3、Comparative advantages of competitors
Nitrogen savings: Our fully automatic press comes standard with a nitrogen flow meter, enabling real-time monitoring of both intake and exhaust flow. Exhaust is managed through a proprietary one-way valve and a vacuum packaging system. Field tests show that, compared with competitor presses, our latest model reduces nitrogen consumption by 60–70%, while lowering oxygen content to below 500 PPM within just 20 minutes.
Nitrogen Consumption Comparison
Kaiyuan Fully Automatic Press: 4 m³/hour
Competitor Fully Automatic Press: 18–22 m³/hour (based on customer test data)
Operating time per press per day: 17 hours
Daily Nitrogen Savings
Saved Volume: 229.5 m³
Saved Weight: 286.875 kg (nitrogen density 1.25 kg/m³)
Saved Value: $30 (calculated at $105 per ton)
Annual Nitrogen Savings
(300 working days/year): $9,000
The Full Automatic Magnetic Press integrates electromagnetic forming technology with fully automated control systems to produce high-quality metal components with uniform density and precise dimensions. Its intelligent system monitors pressure, temperature, and operation cycles, reducing human error and improving productivity.
Advantages of Full Automation:
Continuous operation without manual intervention
High precision shaping for metals and alloys
Energy-efficient and environmentally friendly
Easy integration into automated production lines
| Feature | Description | Benefit |
|---|---|---|
| Fully Automatic Control | Intelligent PLC system monitors and adjusts operations | Reduces human error and ensures consistent results |
| Electromagnetic Forming | Uses magnetic force for precise metal shaping | High precision, uniform density |
| High Production Efficiency | Rapid forming cycles with minimal downtime | Increases output and ROI |
| Energy-Saving Design | Low power consumption due to optimized electromagnetic circuits | Cost-effective and environmentally friendly |
| Safety Systems | Emergency stop, overload protection, and interlocks | Ensures operator safety and equipment longevity |
| Versatility | Suitable for metals like steel, aluminum, copper, and alloys | Adaptable to multiple industries |
| Specification | Parameter |
|---|---|
| Maximum Pressing Force | 2000 kN |
| Stroke Length | 150 mm |
| Operating Voltage | 380V/50Hz |
| Cycle Time | 5–10 seconds per stroke |
| Material Compatibility | Steel, Aluminum, Copper, Alloys |
| Automation Level | Fully Automatic with PLC control |
| Safety Features | Emergency stop, overload protection, safety interlocks |
| Machine Dimensions | 2500 × 1800 × 2000 mm |
| Net Weight | 3,200 kg |
Even advanced machines like the Full Automatic Magnetic Press can encounter operational issues. Proper troubleshooting is essential for minimizing downtime.
Possible Causes:
Power supply issue
Faulty PLC or control system
Emergency stop engaged
Solutions:
Verify power connections and fuses
Reset PLC system
Release emergency stop and restart
Possible Causes:
Worn magnetic coils
Hydraulic system malfunction
Sensor calibration error
Solutions:
Inspect and replace damaged coils
Check hydraulic fluid levels and valves
Recalibrate sensors using manufacturer guidelines
Possible Causes:
Loose mechanical components
Bearing wear
Misalignment of pressing die
Solutions:
Tighten all screws and bolts
Replace worn bearings
Realign pressing die and test
Regular maintenance ensures long-term performance, safety, and reliability of the Full Automatic Magnetic Press.
Inspect electrical connections for wear or damage
Check hydraulic fluid levels
Clean machine surfaces and remove metal debris
Test emergency stop and safety interlocks
Lubricate moving parts as per manufacturer specifications
Inspect coils and magnetic circuits for wear
Verify sensor calibration and PLC operation
Conduct full inspection of mechanical components
Check alignment of pressing dies and adjust as needed
Test energy consumption and system efficiency
Identify the Fault: Use error codes from PLC or operator observations
Isolate the Problem Area: Electrical, hydraulic, or mechanical
Disassemble Affected Components: Follow manufacturer’s safety guidelines
Replace or Repair Parts: Use certified replacement parts
Reassemble and Test: Ensure proper operation before returning to production
The Full Automatic Magnetic Press adheres to international standards, ensuring safety, reliability, and market acceptability.
| Certification | Description |
|---|---|
| CE Certification | Compliance with EU safety, health, and environmental standards |
| ISO 9001 | Quality management system certification ensuring consistent product quality |
| RoHS Compliance | Restriction of hazardous substances in industrial equipment |
| UL Certification | Safety certification for electrical components |
SEO Note: Including certification keywords helps industrial buyers find the product more easily on search engines.
The Full Automatic Magnetic Press is widely applicable across multiple industries:
Automotive Industry: High-precision stamping and forming of metal components
Aerospace: Lightweight alloy shaping for structural parts
Electronics: Component forming for conductive materials
General Manufacturing: Mass production of metal parts with uniform quality
The Full Automatic Magnetic Press combines precision, efficiency, and automation for modern industrial metal forming. With its advanced electromagnetic technology, robust safety features, energy-saving design, and global certifications, it is an ideal solution for manufacturers seeking high-quality, reliable, and scalable metal shaping equipment.
Proper maintenance and troubleshooting ensure longevity and consistent performance, making this press a valuable asset in any production line.
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