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+1 586-330-9844
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info@magwaytech.com
Precision Forming for NdFeB Magnets
The ZCY195LB/D-80 Magnetic Field Press is engineered for high-precision forming of magnetic materials such as blocks and cylinders. Designed for small to medium batch production with multiple product varieties, it combines intelligent digital control, robust safety systems, and stable high-intensity magnetic fields to ensure excellent consistency and yield.
Key Features & Advantages
✅ Servo-Driven Pressing System: Upper and lower cylinders adopt advanced servo electric cylinders. Pressure and position can be digitally set for precise forming control.
✅ Powerful Electromagnet System: Pole diameter 195 mm, pole head diameter 100 mm. Adjustable pole gap 30–100 mm. Magnetic field ≥2.0T at 30 mm gap.
✅ User-Friendly Operation: Intuitive touchscreen interface with digital parameter setting. Handwheel adjustment for pole column spacing – convenient and reliable.
✅ Comprehensive Safety Protection: One-person operation with dual-hand cycle start buttons. Light-curtain safety device in the front chamber to protect operators.
✅ Sealed Chamber with Oxygen Monitoring: Includes a transition chamber and oxygen analyzer. Automatic lifting platform in transition chamber for efficient loading.
✅ Energy-Efficient, Stable Power Control: IGBT power control with current detection and constant-current device. Maintains field stability despite temperature or grid fluctuations.
✅ Flexible Production Performance: Cycle time 10–20 seconds per mold (adjustable). Total power consumption ≤45 kW.
Technical Highlights
● Main Cylinder Pressure: 80 kN
● Main Cylinder Stroke: 150 mm
● Input Power: 380V, three-phase, 50Hz
● Maximum Orientation Current: 50A constant current
● Demagnetization Current: 0–20A
Installation & Operating Requirements
● Power Supply: 380V (±10%), three-phase, 50Hz
● Compressed Air: ≥0.5 MPa
● Power Rating: ≤45 kW
After-Sales Service Commitment
We provide comprehensive after-sales support to ensure long-term performance:
● 24/7 Service Access: Customer inquiries or complaints are responded to within 4 hours.
● On-Site Support: Technical staff can be dispatched within 5 working days if required.
● Warranty: One-year warranty covering free repair or replacement for quality issues.
● Quality Assurance: All products undergo a three-stage inspection process (raw materials, production, finished goods).
● Ongoing Support: Affordable spare parts, upgrades, and maintenance even after warranty.
Why Choose ZCY195LB/D-80?
● High precision & reliability with servo-driven pressing
● Strong, stable magnetic field (≥2.0T) for consistent orientation
● Designed for safety and ease of use
● Proven energy efficiency with IGBT constant current control
● Full service support & quality guarantee
ZCY195LB/D-80 Magnetic Field Press – Complete Product Overview
The ZCY195LB/D-80 Magnetic Field Press is a high-precision industrial pressing machine designed for magnetic field-assisted compaction of powders, metallic alloys, and specialized materials. Integrating advanced electromagnetic control, precise mechanical pressing, and reliable automation, this press is ideal for powder metallurgy, magnetic material manufacturing, and scientific research applications.
Engineered for both industrial-scale production and laboratory use, the ZCY195LB/D-80 ensures consistent material density, uniform particle alignment, and reliable operational performance, making it a preferred choice for manufacturers and researchers worldwide.
The ZCY195LB/D-80 Magnetic Field Press offers numerous advantages that enhance operational efficiency, product quality, and safety:
Adjustable magnetic field intensity for optimal material compaction.
Ensures uniform pressing and improved material properties.
Heavy-duty pressing components for repeatable, stable operation.
Minimizes wear and maintenance frequency.
PLC-based control with HMI touchscreen interface for real-time operation.
Monitors pressing force, magnetic field intensity, and cycle parameters.
Water-cooled magnetic coils prevent overheating and ensure consistent performance.
Corrosion-resistant components increase lifespan and reduce downtime.
Emergency stop, overload protection, and interlock systems.
Compliant with international industrial safety standards.
Proper operation of the ZCY195LB/D-80 Magnetic Field Press ensures optimal performance and long-term reliability.
Verify the power supply and cooling system are correctly installed.
Ensure the workpiece is properly positioned in the pressing chamber.
Confirm all safety interlocks and emergency stops are functional.
Operate within recommended pressure and magnetic field ranges.
Avoid sudden hydraulic pressure fluctuations or electrical interruptions.
Monitor PLC and HMI displays for abnormal conditions.
Use appropriate personal protective equipment (PPE) during operation.
Gradually release the pressing force to prevent damage to materials.
Clean the pressing surfaces and surrounding workspace.
Power down and, if necessary, disconnect cooling systems.
The ZCY195LB/D-80 comes with comprehensive after-sales service to ensure customer satisfaction and operational continuity.
Technical Assistance: Remote guidance for installation, calibration, and troubleshooting.
Spare Parts Supply: Guaranteed original parts for repairs and maintenance.
Operator Training: On-site or remote training for safe and efficient use.
On-Site Support: Service engineers can be dispatched for critical repairs or installation.
Standard Warranty: 12 months from delivery.
Covers defects in materials and workmanship.
Exclusions: Consumables, wear parts, and damage due to misuse or unauthorized modifications.
Optional annual contracts may include:
Scheduled inspections and preventive maintenance.
Priority delivery of spare parts.
Remote diagnostics and troubleshooting.
Proper daily maintenance ensures consistent performance and operational safety.
Inspect pressing components for visible damage or wear.
Check power supply, hydraulic connections, and cooling system.
Confirm proper function of PLC, HMI, and safety interlocks.
Clean pressing surfaces and work area.
Lubricate bearings, sliding guides, and other moving parts.
Test emergency stop functions and interlocks.
Verify hydraulic pressures and magnetic field settings.
Inspect magnetic coils for insulation integrity and water-cooling efficiency.
Check alignment of pressing surfaces.
Remove any accumulated debris from the working area.
Comprehensive inspection of mechanical, electrical, and hydraulic systems.
Replace seals, gaskets, and worn components.
Calibrate pressing force and magnetic field parameters.
| Maintenance Period | Task Description | Notes |
|---|---|---|
| Daily | Inspect pressing components, power and hydraulic connections | Prevent minor issues from escalating |
| Weekly | Lubricate bearings, test safety interlocks | Maintain smooth operation and safety |
| Monthly | Inspect magnetic coils, check alignment, clean debris | Ensures precision and prevents overheating |
| Annually | Full system inspection, calibration, part replacement | Maximizes lifespan and reliability |
The ZCY195LB/D-80 is designed to deliver high-precision, reliable, and repeatable performance.
| Parameter | Specification | Notes |
|---|---|---|
| Model | ZCY195LB/D-80 | Magnetic Field Press |
| Maximum Press Force | 80 kN | Adjustable depending on material |
| Magnetic Field Intensity | 0–1.5 Tesla | Precisely controlled via PLC |
| Press Stroke | 80 mm | Configurable for different workpieces |
| Power Supply | 380V / 50Hz / 3 Phase | Standard industrial supply |
| Control System | PLC + HMI touchscreen | Automation and monitoring |
| Cooling Method | Water-cooled magnetic coils | Stable operation and reduced heat stress |
| Safety Features | Emergency stop, overload protection, interlocks | Compliant with international safety standards |
| Operating Temperature Range | 10–40 °C | Safe working environment |
| Overall Dimensions | 1900 × 1100 × 1400 mm | Footprint including base and safety clearances |
| Net Weight | 1500 kg | Industrial-grade construction |
To maintain high product quality and operational safety, regular inspections should be performed according to industry standards.
Magnetic Field Accuracy
Measure the magnetic flux density using a calibrated gauss meter.
Ensure magnetic intensity is within ±2% of target values.
Press Force Calibration
Verify pressing force using certified load cells.
Ensure consistent force distribution across the workpiece.
Electrical Safety
Inspect wiring, connectors, and insulation resistance.
Test emergency stop circuits and interlock functionality.
Hydraulic System
Check for leaks, pressure stability, and fluid quality.
Inspect hoses, valves, and pump performance.
Cooling System Efficiency
Monitor water flow rate and temperature.
Inspect cooling coils for blockages or corrosion.
Q1: What is the maximum press force of the ZCY195LB/D-80?
A1: The maximum press force is 80 kN, adjustable depending on material requirements.
Q2: How is the magnetic field controlled?
A2: Magnetic field intensity ranges from 0–1.5 Tesla and is precisely controlled via the PLC + HMI system.
Q3: What daily maintenance is recommended?
A3: Daily inspections of pressing components, power and hydraulic connections, safety interlocks, and cleaning of the work area.
Q4: What after-sales support is available?
A4: Technical guidance, spare parts supply, operator training, on-site assistance, and optional maintenance contracts.
Q5: What inspection standards ensure safe and precise operation?
A5: Regular checks of magnetic field intensity, press force calibration, electrical safety, hydraulic system integrity, and cooling system efficiency.
The ZCY195LB/D-80 Magnetic Field Press is a high-performance, safe, and reliable solution for industries requiring magnetic field-assisted compaction and pressing.
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