ZCY150D Pure Electric Magnetic Field Press – Complete Product Overview

Introduction

The ZCY150D Pure Electric Magnetic Field Press is an advanced industrial pressing solution designed for high-precision compaction of powders, alloys, and magnetic materials. Unlike traditional hydraulic or hybrid presses, the ZCY150D leverages pure electric drive systems, offering high energy efficiency, precise control, and reduced maintenance.

Ideal for powder metallurgy, magnetic material production, and research laboratories, this press delivers consistent results, reliable operation, and compliance with international environmental standards, making it suitable for industrial and laboratory applications worldwide.

Product Highlights

The ZCY150D integrates modern electric drive technology, precise magnetic field control, and automated operation. Its core highlights include:

1. Pure Electric Drive System

• High-efficiency electric servo motors replace traditional hydraulic drives.

• Provides precise and repeatable pressing force with minimal energy loss.

2. Advanced Magnetic Field Control

• Adjustable field intensity up to 1.5 Tesla.

• Ensures uniform compaction and improved material alignment.

3. Automated Operation and Monitoring

• PLC-based control system with touchscreen HMI.

• Real-time monitoring of pressing force, magnetic field intensity, and operation cycles.

4. Eco-Friendly and Energy Efficient

• Zero hydraulic oil, reducing environmental contamination risks.

• Low energy consumption due to optimized electric drive design.

5. Safety Features

• Emergency stop, overload protection, and interlocks.

• Compliant with CE, RoHS, and other environmental and safety standards.

Installation Steps

Proper installation ensures safe operation, optimal performance, and compliance with environmental standards.

Step 1: Site Preparation

• Ensure a flat, vibration-free foundation with load-bearing capacity exceeding 1500 kg.

• Maintain a temperature range of 10–40°C and humidity below 70%.

• Provide adequate ventilation and dust control in the workspace.

Step 2: Unpacking

• Remove the outer crate carefully using lifting equipment.

• Inspect packaging for damage and verify all components are included.

Step 3: Positioning

• Place the press on the prepared foundation.

• Ensure clearance for operation, maintenance, and ventilation: at least 500 mm around all sides.

Step 4: Electrical Connection

• Connect to the rated power supply: 380V / 50Hz / 3 Phase.

• Verify proper grounding according to local electrical codes.

Step 5: Initial Setup

• Connect cooling system (if applicable) to prevent coil overheating.

• Calibrate the PLC and HMI system to confirm control and monitoring functionality.

Step 6: Test Run

• Perform a no-load test to ensure proper operation.

• Verify magnetic field intensity and pressing force are within specifications.

• Test all safety features including emergency stops and interlocks.

Troubleshooting and Fault Analysis

Understanding potential issues helps minimize downtime and ensure long-term reliability.

Common Faults and Causes

Preventive Measures

• Schedule regular maintenance and inspections.

• Maintain clean cooling circuits to prevent coil overheating.

• Ensure electrical connections are tight and free from corrosion.

Packaging Information

The ZCY150D is shipped using industrial-grade protective packaging to ensure safe delivery.

Standard Packaging Includes

• Outer Packaging: Heavy-duty wooden crate for transport protection.

• Inner Protection: Shock-absorbing foam and covers for sensitive components.

• Documentation: User manual, installation guide, warranty card, and maintenance schedule.

• Accessories: Power cables, lifting brackets, and calibration tools packed separately.

Packaging Dimensions

Notes: Custom packaging is available for overseas shipping and sensitive installations.

Environmental Standards

The ZCY150D adheres to international environmental and safety standards, ensuring eco-friendly operation.

Key Environmental Features

• Zero hydraulic oil usage prevents oil leaks and soil contamination.

• Energy-efficient servo motors reduce electricity consumption.

• Compliant with CE and RoHS standards, minimizing hazardous materials.

• Low noise emission suitable for indoor industrial environments.

Compliance Guidelines

• Operate within specified temperature and humidity ranges.

• Dispose of consumables and worn components according to local environmental regulations.

• Periodically inspect electrical and cooling systems to ensure eco-friendly operation.

Technical Specifications

SEO-Optimized FAQ

Q1: How is the ZCY150D powered?
A1: The ZCY150D uses a pure electric drive system, powered by a 380V / 50Hz / 3-phase supply, ensuring energy-efficient operation.

Q2: What are common troubleshooting steps?
A2: Check power supply, inspect cooling system, recalibrate servo motors, verify PLC/HMI operation, and check for loose components.

Q3: How is the press packaged for shipment?
A3: Heavy-duty wooden crate with foam protection, accessories, documentation, and optional custom packaging for sensitive installations.

Q4: What environmental standards does it meet?
A4: CE and RoHS compliant, zero hydraulic oil usage, low noise emission, and energy-efficient operation.

Q5: What maintenance is recommended?
A5: Daily cleaning and inspection, weekly lubrication and safety checks, monthly coil and alignment inspection, annual full-system calibration.

Conclusion

The ZCY150D Pure Electric Magnetic Field Press offers high-precision, energy-efficient, and environmentally friendly operation for industrial and laboratory applications.

With advanced electric drive technology, precise magnetic control, automated monitoring, and compliance with environmental standards, the ZCY150D delivers consistent compaction results, operational safety, and long-term reliability.