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+1 586-330-9844
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info@magwaytech.com
Product Introduction
● This machine is primarily used for cutting hard and brittle materials such as crystal, artificial gemstones, single crystal silicon, ceramics, glass, precious metals, and magnetic materials.
● Features a dual-station worktable for improved cutting efficiency.
● Capable of cutting curved sheets.
● Six large-diameter guide wheels ensure fast winding.
Technical Parameters
Maximum workpiece size (width × length × height)mm | 160×600×180×Two editions |
Cutting disc thickness range（mm) | 0.5-8 Straight film/R≥6，Chord height ≤ 25 arc pieces |
Sheave parameters(mm) | Φ160-Φ180×600 Five-axis |
Workbench lifting stroke（mm） | Max 180 |
Cutting line speed（m/min） | Highest 1800 |
Maximum line storage capacity（m） | 30000(0.2 Diamond Wire) |
Steel wire diameter（mm） | 0.10-0.25 |
Total rated power（kW） | 73.4 |
Machine weight | 8300 |
Host dimensions (width × length × height)（mm） | 1740×2420×2890 |
The SDX1660ZHR-B is designed to meet the needs of industries requiring high-volume and high-precision wire cutting. The machine features CNC-controlled multi-wire heads, servo-driven wire feed systems, and intelligent software, ensuring uniform cuts across multiple workpieces.
Applications Include:
Aerospace component manufacturing
Automotive and industrial tool production
Metal and composite material processing
Electronics and semiconductor industry
Core Components:
Multi-wire cutting head with adjustable wire tension
CNC control panel with touchscreen interface
Servo-controlled wire feed and positioning system
Lubrication and cooling system for extended wire life
Workpiece fixture system for stability and alignment
Proper packaging ensures the SDX1660ZHR-B arrives safely and remains in optimal condition during transportation.
| Component | Packaging Method | Notes |
|---|---|---|
| Machine Frame | Crate with protective foam and anti-corrosion coating | Prevents mechanical damage and corrosion |
| CNC Control Panel | Anti-static foam inside a wooden box | Protects electronics from shock and moisture |
| Wire Spools | Individually wrapped in protective film | Prevents tangling and oxidation |
| Lubrication and Coolant Accessories | Sealed boxes with desiccant packs | Protects fluids and small parts from leakage |
| Documentation | Waterproof folders | Includes manuals, installation guides, and QC certificates |
Use forklift or crane for heavy components
Ensure upright orientation during transit
Avoid exposure to rain or excessive moisture
Inspect all packaging upon arrival for damage or missing items
To ensure long-term reliability and performance, the following maintenance practices are recommended:
| Maintenance Area | Frequency | Recommended Actions |
|---|---|---|
| Wire System | Daily | Check tension, inspect for wear, replace if necessary |
| Servo Motors | Weekly | Lubricate bearings, inspect belts and connections |
| Cooling System | Weekly | Clean filters, check coolant flow, inspect hoses |
| CNC Software | Monthly | Update firmware, backup parameters |
| Electrical System | Monthly | Inspect wiring, check connections and fuses |
| Full Inspection | Annually | Complete mechanical and electrical check, calibrate CNC |
Keep spare wires, fuses, and coolant on hand to reduce downtime
Follow manufacturer guidelines for torque, tension, and lubrication
Maintain a logbook for all maintenance activities
Train operators on proper handling and preventive procedures
Daily maintenance ensures that the SDX1660ZHR-B operates safely and efficiently.
| Task | Procedure | Purpose |
|---|---|---|
| Wire Inspection | Check each wire for fraying or breakage | Prevents uneven cuts and wire failure |
| Lubrication | Apply recommended lubricant to wire guides and moving parts | Reduces friction and wear |
| Coolant Check | Verify coolant level and flow rate | Prevents wire overheating and material damage |
| Work Area Cleaning | Remove metal shavings, dust, and debris | Ensures smooth operation and operator safety |
| CNC Panel Inspection | Verify system is operational, check for error messages | Prevents interruptions during cutting |
Always wear protective gloves, goggles, and clothing
Never adjust wires while the machine is in motion
Ensure the emergency stop button is accessible
Record any observed abnormalities in the machine log
The SDX1660ZHR-B is compatible with a wide range of materials, providing high precision and minimal material waste.
| Material Type | Max Thickness | Recommended Wire Type | Notes |
|---|---|---|---|
| Steel Alloys | Up to 200 mm | Tungsten carbide wire | Use coolant to prevent overheating |
| Aluminum | Up to 150 mm | High-speed steel wire | Faster cutting speeds possible |
| Titanium | Up to 100 mm | Tungsten carbide wire | Lower feed rates recommended |
| Composites | Up to 120 mm | High-strength coated wire | Avoid excessive heat buildup |
| Ceramics | Up to 80 mm | Diamond-coated wire | Requires controlled feed and coolant |
Secure workpieces firmly to avoid vibrations or shifting
Adjust wire tension and feed rate according to hardness and thickness
Use appropriate coolant to reduce heat and wire wear
Monitor cutting process for uniformity and surface finish
The SDX1660ZHR-B Multi-wire Cutting Machine is an advanced solution for industries requiring precision, efficiency, and high throughput. Its combination of robust mechanical design, CNC control, and comprehensive maintenance practices ensures consistent quality and long-term operational reliability.
Key Takeaways:
Proper packaging ensures safe transportation and equipment integrity
Preventive maintenance and daily care extend machine life and performance
Wide material compatibility allows flexibility across industrial applications
Operator training and adherence to guidelines guarantee safe and efficient use
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