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+1 586-330-9844
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info@magwaytech.com
Product Introduction
● This machine is primarily used for cutting hard and brittle materials such as crystal, artificial gemstones, single crystal silicon, ceramics, glass, precious metals, and magnetic materials.
● It features a dual-station worktable with a single worktable measuring 160 x 1000 mm, enhancing cutting efficiency.
● It utilizes a double-wall roller structure to ensure stable and reliable high-speed spindle operation.
● It utilizes six large-diameter guide rollers for fast winding.
● The pay-off and take-up reels feature a lightweight design.
Technical Parameters
Maximum workpiece size (width × length × height)mm | 160×1000×180×Two editions |
| Sheave parameters(mm) | Φ175-Φ190×1000 five-axis |
Workbench lifting stroke（mm） | Max 220 |
Cutting line speed（m/min） | Highest 2100 |
Maximum line storage capacity（m） | 30000(0.2 Diamond Wire) |
Steel wire diameter（mm） | 0.10-0.25 |
Total rated power（kW） | 136 |
Machine weight | 9500 |
Host dimensions (width × length × height)（mm） | 1900×3550×3150 |
The SDX16100 Multi Wire Cutting Machine is engineered to cut multiple workpieces simultaneously, enhancing efficiency for industrial production lines. Its CNC-controlled multi-wire system ensures uniform cuts, precision, and adaptability for a variety of materials, including:
Metals and alloys
Composite materials
Ceramics
Industrial tooling materials
Core Components Include:
Multi-wire cutting head with adjustable tension
Servo-controlled wire feed and positioning system
High-strength tungsten carbide or high-speed steel wires
CNC touch-panel control interface
Lubrication and cooling system for optimal wire life
Workpiece fixtures for stability and alignment
Applications:
Aerospace and automotive parts
Industrial tool manufacturing
Metal fabrication
Electronics and semiconductor industry
Proper installation of the SDX16100 is critical for optimal performance and longevity.
| Requirement | Specification | Notes |
|---|---|---|
| Floor | Solid, vibration-free foundation | Able to support ~2500–3000 kg machine weight |
| Space | Minimum 2 meters clearance around machine | For operation and maintenance |
| Temperature | 10–40°C | Avoid condensation and extreme heat |
| Humidity | 20–80% non-condensing | Reduces corrosion and electronic failure |
| Dust Control | Minimal dust environment | Ensures wire longevity and CNC performance |
Power: 380V / 3-phase / 50–60 Hz
Proper grounding with <0.1 Ω resistance
Surge protection recommended
Dedicated circuit breaker for safety
Continuous filtered coolant for wire cutting system
Lubrication of moving parts according to maintenance schedule
Transport the machine carefully using a forklift or crane.
Level the machine using adjustable feet and precision levels.
Connect power supply and verify grounding.
Connect coolant and lubrication systems.
Run preliminary test to calibrate wire tension, feed rate, and cutting alignment.
Verify CNC system initialization and test a sample cut.
Only trained personnel should handle installation.
Ensure all moving parts are locked before power-on.
Avoid working under suspended loads.
The SDX16100 Multi Wire Cutting Machine includes comprehensive after-sales support to ensure maximum uptime and reliable operation.
24/7 remote support for troubleshooting, software updates, and operational guidance
On-site service for calibration, repair, or inspection
Assistance with CNC programming and cutting parameter optimization
| Component | Availability | Notes |
|---|---|---|
| Cutting Wires | Ready stock | Different diameters for material-specific cutting |
| Servo Motors | In-stock | Fast replacement to reduce downtime |
| Sensors and Switches | Available | Maintain precise operation |
| Lubricants and Coolants | Supply provided | Maintain machine performance |
| Maintenance Type | Frequency | Activities |
|---|---|---|
| Daily | Every shift | Inspect wires, check coolant, verify lubrication |
| Weekly | Weekly | Clean wire guides, inspect motor belts, check CNC alarms |
| Monthly | Monthly | Calibrate cutting heads, inspect electrical connections, replace worn parts |
| Annual | Annually | Full inspection, alignment, software updates, and overhaul |
Mechanical, electrical, and control systems: 12 months from installation
Labor and on-site service included during warranty period
Consumables such as wires, lubricants, and coolant excluded
Proper operation of the SDX16100 ensures precision cutting, safety, and efficiency.
Verify machine is level and secured
Check wire condition and tension
Confirm coolant and lubrication systems are functioning
Program CNC cutting sequence according to material specifications
Ensure workpieces are properly fixed and aligned
Power On and Initialization – Start CNC system and confirm system readiness.
Material Loading – Secure workpieces on fixtures; ensure alignment with wire path.
Wire Adjustment – Set wire tension according to material hardness.
Program Execution – Input cutting sequence and parameters into CNC interface.
Monitoring – Observe cutting operation; check for wire wear, vibrations, or coolant flow issues.
Completion – Power down wire system after finishing cuts, remove workpieces safely.
Wear protective gloves, glasses, and clothing
Never touch wires while in motion
Ensure emergency stop buttons are accessible
Avoid bypassing safety interlocks
Customer feedback provides insight into machine reliability, efficiency, and usability.
| Customer | Industry | Feedback |
|---|---|---|
| AeroTech Components, USA | Aerospace | “The SDX16100 increased our cutting efficiency by 35% and ensures uniform results across multiple parts.” |
| MetalWorks GmbH, Germany | Metal Fabrication | “Reliable and easy to operate; excellent after-sales support from the supplier.” |
| TechComposite Ltd, Japan | Composite Manufacturing | “High precision and consistent quality. CNC programming is intuitive and reduces setup time.” |
High precision with minimal material waste
Easy CNC programming and operation
Responsive and effective after-sales service
Stable performance under continuous production
The SDX16100 Multi Wire Cutting Machine is a high-performance solution for industries requiring precision, efficiency, and multi-wire cutting capabilities. Its combination of robust mechanical design, CNC control, and comprehensive support ensures consistent results and long-term reliability.
Key Highlights:
Step-by-step installation guide ensures proper setup and safety
Comprehensive after-sales support reduces downtime and maintains efficiency
Clear operational procedures for safe, high-precision cutting
Positive user feedback confirms reliability and productivity
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