The One-to-Two Automatic Box Stacking System is designed to improve packaging efficiency and reduce manual labor in high-volume operations. Key advantages include:

• Automated box sorting and stacking

• Dual-output lines for enhanced productivity

• Precise alignment for stable stacking

• Minimal downtime due to intelligent control systems

By integrating this system into your production line, you can achieve consistent stacking quality, higher throughput, and reduced labor costs.

Key Features & Highlights

Technical Specifications

Installation Steps

Proper installation ensures optimal performance and safety. Follow these steps carefully:

1. Site Preparation:

• Ensure a flat, level surface free of vibration.

• Confirm adequate space for operator access and maintenance.

2. Unpacking and Inspection:

• Unbox the system and inspect for any shipping damage.

• Verify all components and accessories are included.

3. Positioning:

• Place the machine according to floor plan or layout design.

• Ensure dual-output lines are unobstructed.

4. Electrical Connection:

• Connect to the stable power source (380V/50Hz).

• Verify grounding and compliance with local electrical codes.

5. System Alignment:

• Level the machine using precision leveling tools.

• Adjust input conveyor and output lines for smooth box flow.

6. Initial Testing:

• Power on the system and run a test cycle without boxes.

• Check sensors, PLC operation, emergency stops, and safety interlocks.

7. Trial Run:

• Test with sample boxes to verify stacking alignment and dual-output distribution.

• Make adjustments as needed before full-scale operation.

Maintenance Recommendations

Regular maintenance ensures long-term reliability, safety, and performance:

Daily Maintenance

• Inspect electrical connections for wear or damage

• Check for proper sensor function

• Clean conveyor belts and machine surfaces

• Test emergency stop and safety interlocks

Weekly Maintenance

• Lubricate moving parts as per manufacturer instructions

• Verify alignment of stacking guides and output lines

• Inspect belts, rollers, and motors for wear

Monthly Maintenance

• Conduct a full inspection of mechanical components

• Calibrate sensors and PLC systems

• Check overall system performance and adjust settings as needed

Tip: Maintain a maintenance log to track inspections, replacements, and repairs.

After-Sales Service

We provide comprehensive after-sales support to ensure optimal performance:

• Technical Assistance: Remote or on-site support for troubleshooting

• Spare Parts Supply: Genuine replacement parts for long-term reliability

• Operator Training: Guidance on safe operation, maintenance, and emergency procedures

• Warranty Service: Standard warranty covering manufacturing defects and system performance

Troubleshooting and Solutions

Even advanced systems may encounter operational issues. Common problems and solutions include:

Applications

The One-to-Two Automatic Box Stacking System is highly versatile across industries:

Conclusion

The One-to-Two Automatic Box Stacking System is a reliable, high-efficiency solution for modern industrial packaging and material handling. By automating dual-output stacking, it reduces manual labor, increases production speed, and ensures consistent quality. Proper installation, routine maintenance, and adherence to safety guidelines maximize machine longevity and operational efficiency.

This system is an ideal choice for logistics, warehousing, manufacturing, and e-commerce operations seeking high-quality, automated box stacking solutions.