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Automatic Electric-Powered Magnetic Field Press for Small Cylindrical Magnet Forming
The ZCY290QB/D-25 Automatic Magnetic Field Press is an advanced electric-powered press designed for precision forming of cylindrical magnetic materials. With integrated servo-electric cylinders for both upper and lower pressing units as well as feeding, it ensures high positioning accuracy and repeatability. The system is fully sealed with glove box, transition chamber, oxygen analyzer, and vacuum packaging machine, making it ideal for clean, reliable, and efficient magnet forming. A single operator can manage one machine, handling mold loading or rubber mold preparation with ease.
Key Features & Advantages
· ✅ Electric Servo Cylinder Precision: Upper and lower cylinders controlled by servo electric actuators with ±0.01 mm positioning accuracy.
· ✅ Specialized Feeding & Extraction: Automatic system for cylindrical magnets ≥5 mm in diameter.
· ✅ Intelligent Digital Control: 12-inch touchscreen interface with digital parameter setting, equipped with remote coordination module for faster after-sales service.
· ✅ Fully Sealed Chamber: Includes front and rear chambers, glove box, transition chamber, oxygen analyzer, and vacuum packaging machine for clean forming.
· ✅ Water-Cooled Electromagnet: Pole diameter 290 mm, pole head 290×80 mm, magnetic field strength ≥1.8T at 40 mm gap.
· ✅ Fast Production Cycle: 27–35 seconds per mold depending on product specifications.
Technical Highlights
· Upper Cylinder: Servo electric cylinder, positioning accuracy ±0.01 mm
· Lower Cylinder: Servo electric cylinder, positioning accuracy ±0.01 mm
· Electromagnet Pole Diameter: 290 mm
· Electromagnet Pole Head: 290×80 mm
· Magnetic Field: ≥1.8T at 40 mm gap
· Input Power: 380V, three-phase, 50Hz
· Control Interface: 12-inch touchscreen, intelligent digital HMI
· Cycle Time: 27–35 seconds per mold
· Total Power: ≤45 kW
Installation & Operating Requirements
· Power Supply: 380V (±10%), three-phase, 50Hz; 25 mm² cable
· Cooling Water: Standard circulation water, 5–25℃; flow rate 3–8 tons/hour
· Total Power: ≤45 kW
After-Sales Service Commitment
We provide comprehensive after-sales support to ensure long-term performance:
· 24/7 Service Access: Customer inquiries or complaints are responded to within 4 hours.
· On-Site Support: Technical staff can be dispatched within 5 working days if required.
· Warranty: One-year warranty covering free repair or replacement for quality issues.
· Quality Assurance: All products undergo a three-stage inspection process (raw materials, production, finished goods).
· Ongoing Support: Affordable spare parts, upgrades, and maintenance even after warranty.
Why Choose ZCY290QB/D-25?
· Electric-powered press with servo precision (±0.01 mm)
· Designed for cylindrical magnets ≥5 mm diameter
· Sealed chamber with glove box, oxygen monitoring, and vacuum packaging
· Stable water-cooled electromagnet delivering ≥1.8T field strength
· Fast cycle time of 27–35 seconds per mold
· Comprehensive after-sales service and warranty support
ZCY290QB/D-25 Magnetic Field Press – Complete Product Overview
The ZCY290QB/D-25 Magnetic Field Press is a high-precision industrial device designed for magnetic field-assisted compaction and pressing applications. It integrates advanced electromagnetic control, precise pressure management, and reliable operation, making it ideal for powder metallurgy, magnetic materials manufacturing, and research laboratories.
Engineered to deliver consistent performance and high reproducibility, the ZCY290QB/D-25 supports industrial-scale production and laboratory research, offering operators both efficiency and safety during operation.
The ZCY290QB/D-25 Magnetic Field Press provides multiple benefits that enhance productivity, product quality, and operational safety:
High-Precision Magnetic Field Control
Adjustable magnetic field intensity for optimal pressing results.
Ensures uniform compaction and material consistency.
Reliable Mechanical Press System
Robust pressing components for stable and repeatable operations.
Minimizes wear and downtime.
Automation and Monitoring
PLC-based control system with HMI touchscreen interface.
Real-time monitoring of pressure, magnetic field intensity, and operational parameters.
Durable Design
Constructed with high-strength materials for long-term stability.
Corrosion-resistant surface and components for extended lifespan.
Safety Features
Emergency stop, overload protection, and interlocks for safe operation.
Compliance with international industrial safety standards.
Proper storage ensures long-term performance and safety of the ZCY290QB/D-25 Magnetic Field Press.
Temperature: 5–40 °C (41–104 °F) to prevent material degradation.
Humidity: Below 70% relative humidity; avoid condensation and moisture accumulation.
Dust Protection: Keep in a dust-free environment; cover with protective cloth or plastic.
Magnetic Interference: Store away from strong external magnetic fields or electronic devices.
Vibration-Free Area: Avoid storing near heavy machinery or areas with continuous vibrations.
Disconnect power supply and hydraulic connections.
Lubricate moving parts and cover exposed components.
Perform a system inspection before storage to ensure all seals and protective covers are intact.
Periodically check the unit to ensure no corrosion, dust accumulation, or environmental damage occurs.
For safe and efficient operation, users must follow these precautions:
Verify power supply, hydraulic connections, and magnetic coil condition.
Confirm the workpiece is correctly positioned in the press chamber.
Ensure all safety interlocks are functional.
Operate within recommended pressure and magnetic field ranges.
Avoid sudden power interruptions or hydraulic shocks.
Continuously monitor PLC and HMI readings for abnormal conditions.
Release pressure gradually to prevent material damage.
Power down the system according to manufacturer instructions.
Clean the work area and remove any debris.
Only trained operators should use the magnetic press.
Maintain a safe distance from magnetic components to avoid injury.
Wear protective equipment such as gloves, goggles, and anti-static clothing.
Ensure emergency stops are easily accessible.
The ZCY290QB/D-25 Magnetic Field Press is delivered with secure and industrial-standard packaging to prevent damage during shipping and handling.
Outer Packaging: Heavy-duty wooden crate for transport protection.
Inner Protection: Shock-absorbing foam and protective covers on sensitive components.
Documentation: User manual, installation guide, warranty card, and maintenance schedule.
Accessories: Hydraulic hoses, power cables, and alignment tools packed separately.
| Item | Dimensions (L × W × H) | Weight (kg) |
|---|---|---|
| Magnetic Field Press Unit | 2100 × 1200 × 1500 mm | 2500 |
| Accessories & Documentation | 600 × 400 × 300 mm | 50 |
| Total Packed Unit | 2200 × 1300 × 1600 mm | 2550 |
Notes: Custom packaging options available for overseas shipping and sensitive installations.
The technical parameters of the ZCY290QB/D-25 are designed to meet industrial standards for precision magnetic pressing.
| Parameter | Specification | Notes |
|---|---|---|
| Model | ZCY290QB/D-25 | Magnetic field-assisted press |
| Maximum Press Force | 250 kN | Adjustable depending on material requirements |
| Magnetic Field Intensity | 0–2 Tesla | Adjustable; precise control |
| Press Stroke | 100 mm | Configurable for different workpieces |
| Power Supply | 380V / 50Hz / 3 Phase | Standard industrial power supply |
| Control System | PLC + HMI touchscreen | Automated operation and data logging |
| Cooling Method | Water-cooled coils | Ensures stable magnetic field performance |
| Safety Features | Emergency stop, overload protection | Complies with international safety standards |
| Operating Temperature Range | 10–40 °C | Optimal for electronic and industrial materials |
| Overall Dimensions | 2100 × 1200 × 1500 mm | Footprint including base and safety clearances |
| Net Weight | 2500 kg | Heavy-duty industrial-grade construction |
Q1: What is the maximum press force of the ZCY290QB/D-25?
A1: The maximum press force is 250 kN, adjustable to accommodate different materials and applications.
Q2: How is the magnetic field controlled?
A2: The magnetic field intensity ranges from 0–2 Tesla and is precisely controlled via the PLC + HMI system.
Q3: What are the storage conditions?
A3: Store in a dust-free environment, temperature 5–40 °C, humidity below 70%, and away from strong magnetic interference.
Q4: What safety precautions should operators take?
A4: Trained personnel only, maintain distance from magnetic components, wear protective gear, and use emergency stops as needed.
Q5: What packaging is included?
A5: Heavy-duty wooden crate with foam protection, accessories, hydraulic hoses, power cables, documentation, and optional custom packaging for shipping.
The ZCY290QB/D-25 Magnetic Field Press is a versatile, precise, and safe solution for industries requiring magnetic field-assisted compaction and pressing.
Its robust design, high-precision magnetic control, and advanced automation make it suitable for powder metallurgy, magnetic materials processing, and research laboratories.
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