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+1 586-330-9844
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Automatic Magnetic Field Press for Small Cylindrical Magnet Forming
The ZCY290QB/Z-20 Automatic Magnetic Field Press is designed for high-precision forming of cylindrical magnetic products. Equipped with automated feeding and extraction systems, it is especially suitable for cylindrical magnets with diameters of 5 mm and above. One operator can efficiently manage two presses, making it ideal for cost-effective, mid-volume production.
Key Features & Advantages
· ✅ Automatic Cylinder Forming: Specialized for cylindrical magnets, complete with automatic feeding and extraction system.
· ✅ Servo Hydraulic System: Efficient servo-controlled hydraulic station reduces energy consumption by up to 65%.
· ✅ Large Electromagnet with Water Cooling: Pole diameter and head diameter of 290 mm. Adjustable gap 0–200 mm. Field strength ≥1.8T at 40 mm gap.
· ✅ Intelligent Control System: Touchscreen interface with digital parameter setting for easy operation.
· ✅ Safe & Sealed Operation: Fully sealed chamber with glove box and transition chamber. Designed for operator safety and clean forming environment.
· ✅ Flexible Cycle Time: 30–40 seconds per mold depending on product specifications.
Technical Highlights
· Main Cylinder Pressure: 200 kN
· Cylinder Stroke: 230 mm (upper) / 180 mm (lower)
· Electromagnet Pole Diameter: 290 mm
· Pole Head Diameter: 290 mm
· Pole Gap: Continuously adjustable 0–200 mm
· Magnetic Field: ≥1.8T at 40 mm gap
· System Pressure: 25 MPa
· Hydraulic Pump: 25YCY14-1B
· Orientation Current: Constant current, up to 100A
· Demagnetization Current: 0–20A
· Cycle Time: 30–40 s per mold
· Total Power: ≤45 kW
Installation & Operating Requirements
· Power Supply: 380V (±10%), three-phase, 50Hz; 25 mm² cable
· Cooling Water: Standard circulation water, 5–25℃; flow rate 3–8 tons/hour
· Hydraulic Oil: 46# oil, 200 L
· Total Power: ≤45 kW
After-Sales Service Commitment
We provide comprehensive after-sales support to ensure long-term performance:
· 24/7 Service Access: Customer inquiries or complaints are responded to within 4 hours.
· On-Site Support: Technical staff can be dispatched within 5 working days if required.
· Warranty: One-year warranty covering free repair or replacement for quality issues.
· Quality Assurance: All products undergo a three-stage inspection process (raw materials, production, finished goods).
· Ongoing Support: Affordable spare parts, upgrades, and maintenance even after warranty.
Why Choose ZCY290QB/Z-20?
· Specialized for cylindrical magnet forming (≥5 mm diameter)
· Automated feeding and extraction system for higher efficiency
· Energy-saving servo hydraulic system (up to 65% reduction in power consumption)
· Powerful magnetic field (≥1.8T) with adjustable pole gap
· Sealed glove-box chamber for safe, clean operation
· Comprehensive after-sales service and warranty support
ZCY290QB/Z-20 Magnetic Field Press – Complete Product Overview
The ZCY290QB/Z-20 Magnetic Field Press is a state-of-the-art industrial pressing machine designed for magnetic field-assisted compaction of powders, alloys, and specialized materials. With a focus on precision, reliability, and operational safety, this press is widely used in powder metallurgy, magnetic material manufacturing, and advanced research laboratories.
Engineered for both industrial-scale production and laboratory applications, the ZCY290QB/Z-20 ensures consistent results, high reproducibility, and low operational downtime, making it a preferred choice for global clients in the materials industry.
The ZCY290QB/Z-20 Magnetic Field Press integrates advanced electromagnetic control, robust pressing mechanics, and precise automation. Key product highlights include:
Adjustable magnetic field intensity for optimal material compaction.
Ensures uniform pressing, improving density and particle alignment.
Heavy-duty frame and pressing components for stable and repeatable operation.
Reduces wear, ensuring consistent performance over long-term use.
PLC-based control system with HMI touchscreen for easy operation.
Real-time monitoring of pressure, magnetic field intensity, and process parameters.
Water-cooled magnetic coils reduce thermal stress.
Corrosion-resistant components extend operational lifespan.
Emergency stop, overload protection, and safety interlocks.
Compliant with international industrial safety standards.
Optimized coil design reduces power consumption.
Efficient operation lowers operational costs.
Ensuring long-term customer satisfaction is a priority for the ZCY290QB/Z-20 Magnetic Field Press.
Technical Guidance: Remote support for installation, calibration, and operation.
Spare Parts Supply: Original parts provided to maintain performance and warranty compliance.
Training: Operator and maintenance training to ensure safe and efficient use.
On-Site Assistance: For critical maintenance or troubleshooting, service engineers can be dispatched globally.
Standard Warranty: 12 months from the date of delivery.
Covers defects in materials and workmanship.
Exclusions: Wear parts, damage due to misuse, or unauthorized modifications.
Optional service contracts include:
Periodic inspection and maintenance visits.
Priority spare parts delivery.
Remote diagnostics and troubleshooting.
Proper maintenance ensures long-term reliability, safety, and operational efficiency.
Check for any visible damage or wear on pressing components.
Inspect power and hydraulic connections.
Confirm proper operation of PLC and HMI systems.
Lubricate moving parts, such as bearings and sliding mechanisms.
Test emergency stop and safety interlocks.
Verify hydraulic pressure and magnetic field intensity.
Inspect magnetic coils for wear, insulation integrity, and cooling efficiency.
Check alignment of pressing surfaces.
Clean work area and remove any accumulated debris.
Comprehensive inspection of mechanical, electrical, and hydraulic systems.
Replace seals, gaskets, and worn components.
Perform calibration and validation of magnetic field and pressing parameters.
| Maintenance Period | Task Description | Notes |
|---|---|---|
| Daily | Inspect pressing components, power connections, PLC | Prevents minor issues from escalating |
| Weekly | Lubricate bearings, test safety interlocks | Maintains smooth operation and operator safety |
| Monthly | Inspect coils, check alignment, clean debris | Ensures precision and prevents overheating |
| Annually | Full system inspection, calibration, part replacement | Maximizes lifespan and performance |
The ZCY290QB/Z-20 is designed for precision, repeatability, and industrial reliability.
| Parameter | Specification | Notes |
|---|---|---|
| Model | ZCY290QB/Z-20 | Magnetic Field Press |
| Maximum Press Force | 200 kN | Adjustable depending on material |
| Magnetic Field Intensity | 0–2 Tesla | Adjustable via PLC control |
| Press Stroke | 100 mm | Configurable for different workpieces |
| Power Supply | 380V / 50Hz / 3 Phase | Standard industrial supply |
| Control System | PLC + HMI touchscreen | Automated operation and monitoring |
| Cooling Method | Water-cooled magnetic coils | Ensures stable operation |
| Safety Features | Emergency stop, overload protection, interlocks | Compliant with international standards |
| Operating Temperature Range | 10–40 °C | Safe operating conditions |
| Overall Dimensions | 2100 × 1200 × 1500 mm | Footprint including base and safety zones |
| Net Weight | 2400 kg | Industrial-grade construction |
Verify proper installation of power supply and cooling connections.
Ensure the workpiece is positioned correctly.
Confirm safety interlocks and emergency stops are functional.
Monitor pressure and magnetic field intensity within specified ranges.
Avoid sudden interruptions in power or hydraulic supply.
Maintain safe distance from magnetic components.
Gradually release pressure before removing the workpiece.
Clean pressing surfaces and surrounding areas.
Power down and disconnect cooling system if required.
Q1: What industries use the ZCY290QB/Z-20 Magnetic Field Press?
A1: Powder metallurgy, magnetic materials manufacturing, advanced alloy production, and research laboratories.
Q2: How is the magnetic field controlled?
A2: Magnetic field intensity ranges from 0–2 Tesla and is precisely controlled through the PLC + HMI system.
Q3: What maintenance is required?
A3: Daily inspections, weekly lubrication, monthly coil and alignment checks, and annual full-system inspection and calibration.
Q4: What after-sales support is available?
A4: Technical guidance, spare parts supply, operator training, on-site assistance, and optional maintenance contracts.
Q5: What safety features does the press include?
A5: Emergency stop, overload protection, interlocks, and compliance with international industrial safety standards.
The ZCY290QB/Z-20 Magnetic Field Press is a high-performance, safe, and durable solution for industries requiring magnetic field-assisted compaction.
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